Waste Plastic to Fuel Oil Recycling Machine
1. Application of waste PMMA,PC,PS,ABS ,PP,PE,Nylon film or mixed plastic.
2. Capacity : 5-50t
3. Processes:
1 raw material:clean PMMA,PC,PS,ABS ,PP,PE,Nylon film and scraps flakes after crushing, washing and drying production
2 Feed shredded raw materials into fully continuous reactor. It keeps feeding and discharging in 30 days,24hr/per day without stop.
3 Get output products:fuel oil,char,syn gas(power generation)
4. Advantage:
PMMA,PC,PS,ABS ,PP,PE,Nylon film and scraps washing line adopt latest advanced technology, design with simple structure and easy to operate, high production capacity, economy energy consumption, reliable performance , etc
This reactor can also used to refine tyre oil.
Unique Technology Advantage
1,Advanced Hierarchic Pyrolysis Technology
Dioxins are 1,000 times more toxic than arsenic. Dioxins are formed when plastic containing chloride, such as PVC occurs at 280-800 degrees Celsius.We just have to convert it before 280 degrees Celsius so that the dioxins can't be produced, and then it's safe and environmentally friendly to heat again and pyrolysis.
Now whether all kinds of external rotary reactor or all kinds of single reactor can not solve the technical problem.Because the temperature in a single reactor is basically uniform, that is, the temperature should reach 400-550 degrees Celsius before pyrolysis, in other words, the reactor can not pyrolysis without reaching to this temperature.However,it is the best condition for the synthesis of dioxins in large quantities in 400 -- 550 degrees Celsius.
The company of "modular" combination of continuous reactors system could solve this big problem because each device is separated (but in series connected to each other), With #1 and #2 reactor under 280 degrees Celsius, and add catalyst to chloride, completely break the dioxin generation condition, so it will be very safe and environmental friendly to continuous pyrolysis processing in reactors.
2,Mixed Sizes Raw Materials of Feeding Accepted
This system accepts mixed plastics feedings with capacity 10TPD,batch processing. The oil yield rate less than 30%. With its auto feeding and slaging function,it will savc lots of labor cost as well as working time.
Meanwhile,it has a flexible feeding gate which can remove out if the feeding plastics are big size without shredding.Then you can choose to feed raw materials by manual.
3,Safety and Longer Shelf Life of System
The whole process system runs in completely closed with only one small diameter precision and highly sealed transmission device moving.A good solution to many leakages which may lead safety hazards in production. Safety is life, safety is benefit!
With external rotary and internal static structure, feeding entrance and slag discharge does not need to maintain concentricity with the reactors, nor need to maintain a vertical fixed Angle.Because the external of reactor does not rotate, so the reactors could use for much longer time.System shelf life will extend highly.
4,Advanced Sulfer Removal Technology
In the tire reaction,with new sulphur-fixative added into the reactor, sulfide of feeding material will solidify through complexation and gasified sulfide will be absorbed, thereby to prevent sulfide emission into the end oil and around air.
5,Advanced Control Technology of Electronic Device
In order to ensure the accurate and smooth production operation , the relevant device key parts are installed digital instruments which will centralized manage of all data,thus will highly improve the controllability of operation and timely problems processing .
Environmental Protection
1, Dust removing
There are two steps to finish it. Firstly, separated by the high-efficiency dust catcher, secondly, wetting purified through the spraying and depositing proprietary equipment
2, Non-condensate gas(mainly C1-4)
They are absorbed and then reacted by some chemical materials to become a flammable fuel gas which is recycled to heat the kettle just like the liquefied petroleum gas.
3, Smog Our smog purifying system is controlled by the temperature and the blowing rate. Purifying absorbents own strong absorbing capability, To set the flue gas purifier and adoption of advanced air flotation washing dust and water membrane technology high absorbing speed, high desorption speed and is easier to renewable and are able to remove all kinds of pollutants such as H2S,CL2,CO,CO2,SO2,SO3, NOX,CS2,NH3,oily organic materials. We design the newest spraying and striking purifier. These comprehensive measures confirm the ejecting smog meet the criteria for the emission smog.
4, Carbon black
Carbon black can be sold as the raw material, or processed into refining good quality ones.
The whole processing course is operated in a closed cycle and does not cause contamination.
the residue of waste plastics, waste engine oil can also be processing ordinary carbon black, can also be used as fuel for production.Crude oil residue can be used as industrial, civil material such as asphalt.
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