Fully Continuous Scrap Tyre Crumbs Waste Rubber Pyrolysis Project Plant 50tpd

• Customization: Available
• Warranty: 1 Year
• Service Life: 8 Years or Above
• Model NO.: BJL5-50TPD
• Voltage: 380V
• Structure: Horizontal
• Transport Package: in Bulk
• Specification: 1.6M * 26M Main Reactor
• Trademark: BJ (Benji)
• Origin: China
• HS Code: 8477800000
• Production Capacity: 200sets/Year

Product Description

Specificaton Sheet
Model NO.	BJ5L-50
Drum Placement:	Horizontal Boiler
Manufacturing Level	A
Burning Style	Chamber Combustion Boiler
Usage	Industrial, Vehicle, Power Station
Product Name	Tire Pyrolysis Plant ,Rubber Recycling Machine
Material	Boiler Steel or Stainless Steel
Feeding Material	Waste Plastic or Rubber
Capacity	20-50tpd
Man power	1 or 2 Workers
Water demanded	2-4t/Year Circularly Use
Feeding Style	Auto Continuous Feeding
Discharge Style	Auto Continuous Discharge
Operation	30 days for one continuous Round
Electricity Comsumption	40kw/h
Fuel Comsumption	Self-Supply system with Recycled syn gas
Reactor Size	Ø1.6M * 26M

Process Route for Different Feeding Materials

Waste Tyre
Waste Tyre Cutting in Pieces--- Continuous Feeding---Reactor Double Heating Pyrolysis--- Heat Evaporation (with chemical)---Continuous Pyrolysis (with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.

Waste Plastic  
Waste Plastic Pre-treatment---Continusous Feeding---Reactor Double Heating Pyrolysis--- Heat Evaporation (with chemical)---Continuous Pyrolysis(with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.

 Oily Sludge/Sand
Continuous Feeding---Reactor Double Heating Pyrolysis--- Heat Evaporation (with chemical)---Continuous Pyrolysis(with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.

Unique Technology Advantage
1,Advanced Energy Saving Technology of Cycle Heating Internal and External

The basis of energy saving technology lies in:the fuel is directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heating efficiency is two or three times more than the way of heating at the bottom of the reactor only.Meanwhile, the material is distributed on the surface of the "internal reactor in 360 degrees ", with large area of heat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal reactor" is circulated to heating stove of "external reactor"  and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then preheat materials.

Thrice use like this, especially both heat absorption and heat release evenly all around of internal reactor, heat utilization increases 3-4 times.

2, Advanced Continuous Operation Technology

Continuous production must be completed jointly in three basic links, namely uninterrupted feeding, continuous slag discharge and uninterrupted oil and gas discharge.In particular, continuous feeding and continuous slag discharge are two key technologies, which are the core technologies related to the real uninterrupted production.Because feeding can not be continuous if slag could not be discharged in time.Then it can not realized continuous running if without continuous slag discharge.
The key technology lies in our design of "automatic gas seal feeding, slag discharge method" which belongs to our company's proprietary and patented technology. Thus,in high temperature condition,feeding material can be push into reactor,then slag discharge out of reactor,meanwhile hydrocarbone can be continuously fractionated out of the reactor to  achieve completely continuous production of feeding,slag discharge,oil producing in one production line,greatly improving the production efficiency and environmental protection effect.

3,Advanced Automatic Decoking  Technology

At present, the biggest problem for continuous production of rotary reactor in many companies is that thick coke will be formed continuously when materials feeding because of the high temperature in the reactor, which not only makes the reaction unable to proceed, but also damages the equipment quickly.

However, our Benji company invented a series of automatic decoking devices, such as"Plate decoking method";"Shoveling pushing decoking method";"Friction decoking method", etc,which can constantly remove the coke in the reactor to ensure the continuous reaction and greatly extend the life of the equipment, completely solve the problem of materials (especially plastic and liquid raw materials) in the running of reactor.

4. Advanced Catalytic Cracking Technology in Low Temperature

Generally, small and medium-sized enterprises adopt simple heating pyrolysis method for oil refining, and many recombinant fractions higher than the molecular  weight of diesel 220 which will fail to be pyrolyzed and cannot be converted into qualified fuel oil.Our BJ company adopts "Precious Oil" series of conversion agents to depolymerize  macromolecules and harmful substances in reactor. At the same time, deep cracking agent was used in the special fixed bed catalytic tower to further crack macromolecules and maximumly improve the oil recycling rate. Moreover, the end oil has better quality with less colloid and asphaltene.Due to the effect of catalyst, the temperature of pyrolysis is reduced, there is no coking in the equipment, so the quality of carbon black also good.

5. Advanced Sulfur Removal (desulfrization)Technology

In the tire reaction,with new sulphur-fixative added into the reactor, sulfide of feeding material will solidify through complexation and gasified sulfide will be absorbed, thereby to prevent sulfide emission into the end oil and around air.

6. Advanced Control Technology of Electronic Device

In order to ensure the accurate and smooth production operation , the relevant device key parts are installed digital instruments which will centralized manage of all data,thus will highly improve the controllability of operation and timely problems processing .

Environmental Protection and Safety

1. Environmental Protection 

1. For dust, advanced treatment of pulse dust removal or water membrane  technology can be used even heating by coals.
2.  For non-condensable gas (mainly c1-c4), first of all, adsorption and then recycle after chemical reaction by using of chemical raw materials,then to heat reactor ,which is very clean just like burning liquefied gas .
3. For the emission of smog by burning of combustible non-condensable gas,On the one hand, the smoke purifier is set up and advanced air floatationand water film technology is adopted to wash the smoke.At the same time, a strong adsorption tower is set up and a highly effective desorption and absorption purifier is added in the tower.The agent has strong adsorption capacity, fast adsorption speed, and desorption speed, easy regeneration. All kinds of pollutants and solid particles in the smoke will be removed. Gas such as H₂S, CL₂, CO, CO2, SO₂, SO₃, NOX, CS₂, NH₃, oil and other organic compounds controlled in a reasonable extents,which can meet the standard of boiler smog emission. 
4. For residue
   Waste tire residue is carbon black, which can be sold as industrial carbon black raw materials, and can also be directly processed into high value of high-quality industrial carbon black to create higher benefits.Waste plastics/ waste oil residue can also be processed ordinary carbon black which can also be used as fuel for production.The residue of crude oil can be used as asphalt  and other industrial and civil materials.
   
   2,Safety  

The main part in production process - pyrolysis system running in closed, that is to run in a completely sealed equipment,which will be very safe. The heating method can adopt electromagnetic heating, which can achieve to pyrolysis without flame heating.The non-condensed gas recycled can transfer into heating system itself to support the continuous production.If there is a problem in the system, turn off the heater, the heating source can be cut off instantly to ensure the safety of the system.

Double insurance security device and alarm device are installed on the each key parts.

1. Advanced Energy Saving Technology of Cycle Heating Internal and External

The basis of energy saving technology lies in:the fuel is directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heating efficiency is two or three times more than the way of heating at the bottom of the reactor only.

Meanwhile, the material is distributed on the surface of the "internal reactor in 360 degrees ", with large area of heat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal reactor" is circulated to heating stove of "external reactor" and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then preheat materials.

Thrice use like this, especially both heat absorption and heat release evenly all around of internal reactor, heat utilization increases 3-4 times.
All  details and information related on our BJ advanced auto and continuous waste tyre/plastic/oil sludge pyrolysis plant , kindly you could conatct with me without any hesitation .

HuNan BenJi  Environmental  Energy Technology Co.,Ltd
Add.: NO.9th Hengfu Road,Anfu Industry Park,Linli,Changde City,Hunan Province,China
Mob.: [phone]
 
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